---------------------------------------------- ---------------------------------------------- INTRODUCTION TO ISOTROPIC/ANISOTROPIC ETCHING: ---------------------------------------------- ---------------------------------------------- One common MEMS (Micro-Electro Mechanical Systems) fabrication technique is the anisotropic etching of crystalline silicon, where etch rate is a function of orientation. The fundamental problem studied here is how to model the shape transformations from initial mask to final output shape. CRYSTAL PLANES: --------------- In isotropic etching all orientations or planes etch at the same rate, shapes evolve in a relatively simple fashion. For example a square hole would get rounded corners in isotropic etching. Anisotropic etchants have different rates for different orientations. For example, common anisotropic silicon etchants have very slow rates at 0, 90, 180, and 360 degrees, while the planes at 45 degree intervals are an order of magnitude faster. This difference in rate can drastically change the evolving shape. The demo directory has a few sample rate files: iso.rate, aniso.rate, etc. CORNERS: -------- Because of the differences in rates, some planes grow, while others disappear. There are two main classifications that describe how the initial mask shape will evolve into the final etched shape: Firstly, etched shapes may be classified as either pegs or holes. Holes are lower than the surface of the wafer and pegs are higher than the wafer. Holes enlarge with time while pegs shrink. After long times, holes are dominated by slow planes, while pegs become dominated by fast planes. Secondly, within a shape (be it a peg or a hole), there can be two types of corners: convex (peg-like) and concave (hole-like). For example, an 'L' shaped hole has five concave corners and one convex corners. While etching convex corners fast planes dominate: fast planes increase in length while slow planes decrease in length. For concave corners, slow planes dominate. Rules of thumb: Isotropic: holes are rounded off; pegs stay sharp Silicon: holes get squared off; pegs become faceted Anisotropic: holes have symmetry of minimum rates; pegs have symmetry of maximum rates